Pololu DRV8834 Low-Voltage Stepper Motortreiber Carrier

DRV8834 low-voltage stepper motor driver carrier with dimensions.

Overview

This product is a carrier board or breakout board for TI?s DRV8834 low-voltage stepper motor driver; we therefore recommend careful reading of the DRV8834 datasheet (2MB pdf) before using this product. This stepper motor driver lets you control one bipolar stepper motor at up to 2 A output current per coil (see the Power Dissipation Considerations section below for more information). Here are some of the driver?s key features:

• Simple step and direction control interface
• Six different step resolutions: full-step, half-step, 1/4-step, 1/8-step, 1/16-step, and 1/32-step
• Adjustable current control lets you set the maximum current output with a potentiometer, which lets you use voltages above your stepper motor?s rated voltage to achieve higher step rates
• Intelligent chopping control that automatically selects the correct current decay mode (fast decay or slow decay)
• 2.5-10.8 V supply voltage range
• Built-in regulator (no external logic voltage supply needed)
• Can interface directly with 3.3 V and 5 V systems
• Over-temperature thermal shutdown, over-current shutdown, and under-voltage lockout
• Short-to-ground, short-to-supply, and shorted-load protection
• 4-layer, 2 oz copper PCB for improved heat dissipation
• Exposed solderable ground pad below the driver IC on the bottom of the PCB
• Module size, pinout, and interface match those of our A4988 stepper motor driver carriers in most respects (see the bottom of this page for more information)

This product ships with all surface-mount components?including the DRV8834 driver IC?installed as shown in the product picture.

For alternative, pin-compatible stepper motor drivers that work with higher motor supply voltages, consider our DRV8825 carrier, DRV8824 carrier, and A4988 carrier (also available in a Black Edition and a version with voltage regulators).

Some unipolar stepper motors (e.g. those with six or eight leads) can be controlled by this driver as bipolar stepper motors. For more information, please see the frequently asked questions. Unipolar motors with five leads cannot be used with this driver.

Included hardware

The DRV8834 stepper motor driver carrier ships with one 1×16-pin breakaway 0.1" male header. The headers can be soldered in for use with solderless breadboards or 0.1" female connectors. You can also solder your motor leads and other connections directly to the board.

Using the driver

Minimal wiring diagram for connecting a microcontroller to a DRV8834 stepper motor driver carrier (1/4-step mode).

Power connections

The driver requires a motor supply voltage of 2.5-10.8 V to be connected across VMOT and GND. This supply should have appropriate decoupling capacitors close to the board, and it should be capable of delivering the expected stepper motor current.

Warning: This carrier board uses low-ESR ceramic capacitors, which makes it susceptible to destructive LC voltage spikes, especially when using power leads longer than a few inches. Under the right conditions, these spikes can exceed the 11.8 V maximum voltage rating for the DRV8834 and permanently damage the board, even when the motor supply voltage is as low as 9 V. One way to protect the driver from such spikes is to put a large (at least 47 µF) electrolytic capacitor across motor power (VMOT) and ground somewhere close to the board.

Motor connections

Four, six, and eight-wire stepper motors can be driven by the DRV8834 if they are properly connected; a FAQ answerexplains the proper wirings in detail.

Warning: Connecting or disconnecting a stepper motor while the driver is powered can destroy the driver. (More generally, rewiring anything while it is powered is asking for trouble.)

Step (and microstep) size

Stepper motors typically have a step size specification (e.g. 1.8° or 200 steps per revolution), which applies to full steps. A microstepping driver such as the DRV8834 allows higher resolutions by allowing intermediate step locations, which are achieved by energizing the coils with intermediate current levels. For instance, driving a motor in quarter-step mode will give the 200-step-per-revolution motor 800 microsteps per revolution by using four different current levels.

The resolution (step size) selector inputs (M0 and M1) enable selection from the six step resolutions according to the table below. M0 is floating by default, while M1 has an internal 200 kO pull-down resistor, so leaving these two microstep selection pins disconnected results in 1/4-step mode. For the microstep modes to function correctly, the current limit must be set low enough (see below) so that current limiting gets engaged. Otherwise, the intermediate current levels will not be correctly maintained, and the motor will skip microsteps.

Control inputs

Each pulse to the STEP input corresponds to one microstep of the stepper motor in the direction selected by the DIR pin. These inputs are both pulled low by default through internal 200 kO pull-down resistors. If you just want rotation in a single direction, you can leave DIR disconnected.

The chip has two different inputs for controlling its power states: SLEEP and ENBL. For details about these power states mode, see the datasheet. Please note that the driver pulls the SLEEP pin low through an internal 500 kO pull-down resistor, and it pulls the ENBL pin low through an internal 200 kO pull-down resistor. The default SLEEP state prevents the driver from operating; this pin must be high to enable the driver (it can be connected directly to a logic "high" voltage between 2.5 and 5.5 V, or it can be dynamically controlled by connecting it to a digital output of an MCU). The default state of the ENBLpin is to enable the driver, so this pin can be left disconnected.

Schematic of nSLEEP and nFAULT pins on DRV8824/DRV8825/DRV8834 carriers.

The DRV8834 also features a FAULT output that drives low whenever the H-bridge FETs are disabled as the result of over-current protection or thermal shutdown, or while the undervoltage lockout is disabling the chip. The carrier board connects this pin to the SLEEP pin through a 10k resistor that acts as aFAULT pull-up whenever SLEEP is externally held high, so no external pull-up is necessary on the FAULT pin. Note that the carrier includes a 1.5k protection resistor in series with the FAULT pin that makes it is safe to connect this pin directly to a logic voltage supply, as might happen if you use this board in a system designed for the pin-compatible A4988 carrier. In such a system, the 10k resistor between SLEEP and FAULT would then act as a pull-up forSLEEP, making the DRV8834 carrier more of a direct replacement for the A4988 in such systems (the A4988 has an internal pull-up on its SLEEP pin). To keep faults from pulling down the SLEEP pin, any external pull-up resistor you add to the SLEEP pin input should not exceed 4.7k.

Optional pin jumpers

The CONFIG pin on the DRV8834 can be used to select between its default indexer mode, which is intended for controlling stepper motors, and an alternate phase/enable mode that can be used to drive two brushed DC motors. It is not made available by default (to avoid conflicts when using the DRV8834 carrier as a drop-in replacement for our other stepper motor driver carriers), but it can be connected to the pin labeled "(CFG)" by bridging the surface mount jumper indicated in the picture below. A second jumper can be bridged to make the current limit reference voltage available on the pin labeled "(REF)".

To achieve high step rates, the motor supply is typically higher than would be permissible without active current limiting. For instance, a typical stepper motor might have a maximum current rating of 1 A with a 5 O coil resistance, which would indicate a maximum motor supply of 5 V. Using such a motor with 9 V would allow higher step rates, but the current must actively be limited to under 1 A to prevent damage to the motor.

The DRV8834 supports such active current limiting, and the trimmer potentiometer on the board can be used to set the current limit. You will typically want to set the driver?s current limit to be at or below the current rating of your stepper motor. One way to set the current limit is to put the driver into full-step mode and to measure the current running through a single motor coil without clocking the STEP input. The measured current will be 0.7 times the current limit (since both coils are always on and limited to approximately 70% of the current limit setting in full-step mode).

Another way to set the current limit is to measure the voltage on the ?ref? pin and to calculate the resulting current limit (the current sense resistors are 0.100 O). The ref pin voltage is accessible on a via that is circled on the bottom silkscreen of the circuit board, or on the pin labeled "(REF)" if the appropriate surface mount jumper is connected (see above). The current limit relates to the reference voltage as follows:

Current Limit = VREF × 2

So, for example, if you have a stepper motor rated for 1 A, you can set the current limit to 1 A by setting the reference voltage to 0.5 V.

Note: The coil current can be very different from the power supply current, so you should not use the current measured at the power supply to set the current limit. The appropriate place to put your current meter is in series with one of your stepper motor coils.

Power dissipation considerations

The DRV8834 driver IC has a maximum continuous current rating of 1.5 A per coil, and in our tests, this carrier board was capable of supplying the rated current for many minutes without requiring additional cooling. The DRV8834 can support peak currents of up to 2.2 A per coil, but its overcurrent protection might kick in at currents as low as 2 A, and the actual current you can deliver depends on how well you can keep the IC cool. The carrier?s printed circuit board is designed to draw heat out of the IC, but to supply more than approximately 1.5 A per coil, a heat sink or other cooling method is required.

This product can get hot enough to burn you long before the chip overheats. Take care when handling this product and other components connected to it.

Please note that measuring the current draw at the power supply will generally not provide an accurate measure of the coil current. Since the input voltage to the driver can be significantly higher than the coil voltage, the measured current on the power supply can be quite a bit lower than the coil current (the driver and coil basically act like a switching step-down power supply). Also, if the supply voltage is very high compared to what the motor needs to achieve the set current, the duty cycle will be very low, which also leads to significant differences between average and RMS currents. Additionally, please note that the coil current is a function of the set current limit, but it does not necessarily equal the current limit setting. The actual current through each coil changes with each microstep. See the DRV8834 datasheet for more information.

Schematic diagram

Schematic diagram for the DRV8834 low-voltage stepper motor driver carrier.

This schematic is also available as a downloadable pdf (105k pdf).